EV Development Process
- 1. Rendering Propose & Confirmation
- 2. CAD 3D Model
- 3. Theme Model (1:1 Clay Model)
- 4. Exterior Design Propose(Alias)
- 5. Interior Design Propose(Alias)
- 6. Confirmation (Ext./Int. Verification Model)
- 7. SPEC&Option Confirmation
- 8. Package Layout
- 9. Engineering Design
- 10. Platform Analysis
- 11. Suspension K&C
- 12. Crashworthiness
- 13. Stiffness & Strength Analysis
- 14. NVH Analysis
- 15. CFD
- 16. Simultaneous Engineering
- 17. Manufacture Engineering
1
Rendering Propose & Confirmation
Sketch drawing for Vehicle body design.
To be Designed to suit the intend of the order
2
CAD 3D Model
Make 3D modeling data by using software.
This modeling includes the Rendering concept and vehicle layout.
3
Theme Model (1:1 Clay Model)
Make actual model by using clay and add painting.
This model is almost same as actual vehicle.
It will be evaluated by related people.
4
Exterior Design Propose (Alias)
Measuring the approved Exterior theme model and make surface data
by using software.
This data to be changed 3~4 times during detail design.
(Main reason : Styling & Function improvement, Molding condition…)
5
Interior Design Propose (Alias)
Measuring the approved Interior theme model and make surface data
by using software.
This data to be changed 3~4 times during detail design.
(Main reason : Styling & Function improvement, Molding condition…)
6
Confirmation (Ext./Int. Verification Model)
Make actual model by plastic NC machine.
This model to be made by actual detail data so almost 100% same as actual vehicle.
It will be evaluated by related people.
7
SPEC & Option Confirmation
Make SPEC (Include regulation and special requirement…), Option
and Review & Confirmation.
It is possible to affect to vehicle styling.
8
Package Layout
Decide the Vehicle dimensions
(Vehicle size and Driver & Passenger’s position…)
by considering various conditions.
9
Engineering Design
Design all Vehicle Parts (Engineering Design).
10
Platform Analysis
CAE for Platform Analysis.
Front Suspension Kinematics & Compliance.
Rear Suspension Kinematics & Compliance.
(Platform Dynamics Analysis, BIW Static & Dynamic Stiffness, Platform Crashworthiness, Chassis Drive Line Analysis)
11
Suspension K&C
CAE for Suspension K&C
(J-Turn, Pulse Steer, ISO Double Lane Change, Steady State Turning, Fish Hook, Returnability…)
12
Crashworthiness
CAE for Crashworthiness
(Frontal Offset Crash, Full Frontal Crash, Side Crash, Side Pole Crash, Roof Crush, Pedestrian Protection…)
13
Stiffness & Strength Analysis
CAE for Stiffness & Strength analysis
(BIW Static Stiffness, Dynamic Stiffness, Inertia Relief, Pot Hole Braking, Pot Hole Cornering, Reverse Braking, Ultimate Vertical, Oblique Kerb Strike, Lateral Kerb Strike..)
14
NVH Analysis
CAE for NVH analysis.
(BIW NVH, Trimmed body NVH, Full Vehicle NVH, Chassis NVH..)
15
CFD
CAE for CFD
(Aerodynamics analysis, Defrosting Performance…)
16
Simultaneous Engineering
Check interference and assemble direction by using detail data.
Propose the easily assemble process and solution to reduce the mountings.
17
Manufacture Engineering
Design and Manufacture the assembly Line.
Design and Manufacture parts landspace.
Make and training the working process
