Consultation

Predictive Maintenance

AI-Based Predictive Maintenance

AI SOLUTION / PREDICTIVE MAINTENANCE

AI-Based Predictive Maintenance

An intelligent maintenance solution that detects early signs of equipment abnormalities and predicts failure risk,
reducing unplanned downtime and improving equipment operating efficiency

A New Standard for Equipment Management

Equipment on the manufacturing floor is a core asset that determines productivity and quality, and unexpected equipment failures can lead to production stoppages, delivery delays, and higher maintenance costs.

Conventional breakdown maintenance and schedule-based preventive maintenance struggle to reflect the actual condition of equipment, which can result in unnecessary maintenance or missed signs of failure.

AI-based predictive maintenance collects vibration, temperature, current, pressure, and other data from equipment in real time and detects early signs of abnormalities through AI analysis, supporting an efficient, condition-based maintenance system.

An engineer inside a factory checking the condition of an industrial pump motor with a tablet

Key Features of AI Predictive Maintenance

01

Real-Time Equipment Data Collection

  • Real-time collection and integrated management of equipment condition data such as vibration, temperature, current, and pressure
02

AI-Based Anomaly Analysis

  • Detects deviations from normal conditions by learning equipment operating patterns and applying AI analysis
03

Equipment Condition Monitoring

  • Visualizes each machine's operating status, key sensor data, and anomaly occurrences in real time
04

Anomaly Alerts & Risk Management

  • Anomaly alerts and per-machine risk management based on defined criteria and AI analysis results
05

Preventive Maintenance & History Management

  • Links equipment anomaly history with maintenance results to support systematic maintenance work
06

Equipment Operations Data Analysis

  • Analyzes failure, downtime, and maintenance data to support equipment operation and maintenance decisions

Data-Driven Predictive Maintenance Process

  1. STEP 01

    Equipment Data Collection

    Collects operating data such as vibration, temperature, and current from IoT sensors, PLCs, and equipment control systems

  2. STEP 02

    AI Analysis & Anomaly Detection

    Preprocesses collected data and uses AI models to analyze equipment operating patterns and signs of abnormalities

  3. STEP 03

    Risk Assessment & Alerts

    Assesses the risk level of each machine based on anomaly detection results and alerts on equipment that needs inspection

  4. STEP 04

    Inspection & Maintenance

    Reviews equipment condition and maintenance history, performs inspection and maintenance, and manages the results

A worker in a factory checking an equipment monitoring dashboard in front of pump equipment

Equipment Monitoring & AI Analysis

We monitor each machine's operating status and key sensor data in real time and support maintenance decisions through AI-based anomaly analysis.

An AI Analytics Platform That Turns Equipment Data into Intelligent Maintenance Insights

We integrate data collected from industrial IoT sensors, PLCs, and equipment control systems, and monitor equipment operating conditions with AI-based anomaly detection and condition analysis. By visualizing each machine's anomalies and risk levels and linking them with maintenance history, we support data-driven maintenance decisions and optimized equipment operation.

Benefits of AI Predictive Maintenance