It is difficult to improve quality through analysis of the cause of defects and detection of abnormal factors in the manufacturing process, but the solution is to establish a statistical analysis/management system for major influencing factors.
The company must work seamlessly internally to meet the needs of customers and other important stakeholders.
High quality requires correcting errors in all cases as well as preventing recurrence.
Consistently running quality management systems (also known as QM systems or QMS for short) can help you do this.
Reduce costs and increase efficiency
Identifying and managing nonconforming products is the key to QMS. In other words, if a product does not meet certain standards or standards, it identifies and takes remediation steps. Rapid response to quality abnormalities increases the ratio of finished products to inputs, or yields, which in turn leads to lower costs for defective products and reworking. In other words, companies can increase profitability and increase competitiveness in the long run by reducing inefficiency in the manufacturing process and waste of resources.Continuous process improvement and KPI achievement
QMS, which manages the product's specific standards and standards, prevents quality problems that may occur in the process and induces gradual process improvement. By continuously managing and standardizing the process data obtained through QMS, subsequent processes can be improved. Based on this, quality problems and losses can be minimized. The establishment of preventive processes enables rigorous risk management, which makes quality level management easier and favorable to achieving clear quality goals, namely KPIs.Streamline compliance with corporate and industrial regulations
Another benefit of QMS is that it facilitates regulatory compliance. QMS automatically provides quality assurance, which can prevent legal issues by making it easier to comply with corporate and industrial regulations. This enables process improvement through continuous feedback and improvement, allowing for flexible response to market changes. The more regulated industries, the more prominent their benefits and importance are.Enhance customer satisfaction
Quality management through QMS means that we can provide high-quality products to customers consistently. Consistent quality assurance increases customer satisfaction by continuously meeting customer expectations. The improvement of customer satisfaction strengthens the overall corporate image and leads to continuous repurchase or recommendation with high customer confidence, resulting in an increase in the company's market share.
Quality Policy and Objective
Clarify basic principles and objectives for the quality of the organization, and set specific and measurable objectives to realize them.Process and Procedures
Document the process to achieve quality goals according to each department or function in all processes, including production, sales, and service.Resource Management
Material resources such as manpower, facilities, equipment, and materials necessary for quality management should be efficiently utilized and managed.Measurement and Analysis
Regular internal audits are conducted to measure and analyze the performance of the quality control system to evaluate its suitability and effectiveness. Improvements should be derived and reflected.D/B of quality data and history management
Automatically generate quality analysis data
Quality Inspection Instrument/Computer System Interface
Real-time monitoring of quality inspection progress
Real-time Alarm function in case of missing/failed inspection
Improvement of on-site quality inspection work efficiency
Inspection Standard D/B Construction and Change History Management
On-site inquiry by computerizing inspection standards
Meets customer requirements
Effective response to customer evaluation, such as SQ certification
Real-time sharing of quality information and establishing a cooperative system through the system
Minimize quality risk and failure costs through efficient quality improvement