Warranty Phenomena Aggregation
Inspection Manager
Inspection Manager
It means herb, medium, and species produced in the process of work. The purpose of the system for measuring early-middle-class products is to analyze and collect the weight data of early-middle-class products to prevent defects in the products in advance
Sampling inspection items
This is an independent inspection management system that secures the reliability of data and maintains a quality system through defect analysis by sampling inspection items of herb, heavy and species in major work processes and reviewing, verifying, storing, and analyzing inspection result data.
The need to test systematic test system
- It is easy to understand the operation status and inspection status of each workplace by continuously monitoring the result data and the on-site situation from the central server, so it is possible to prevent missing inspections and take stable and prompt action against process defects.
- Edge Computer converts old equipment or its controls to MQTT, OPC UA Or support the latest protocols such as Jetson
- Large injection products can be distributed and statistically analyzed by weight and surface defects through total weight inspection.
- In the event of a situation such as missing pre-check items, abnormal measurements, or errors, an interlock such as an alarm or stop prevents a lot-like mass defect leakage.
- By automatically registering the measured value of the inspection item, you can prevent errors that may occur in handwriting input and strengthen basic quality control by tracking the quality history through stored data (measured value DB).
- It can provide a comprehensive response to OEM's data provision needs.
- The data registered in the computer can be used for SPC (Statistical Process Management), SPC major management items (X/R control chart, process capability analysis/CP, CPK), and can be easily expanded to mold integrated management (MLM) and integrated operation, plating management, Lot history tracking system, etc.
System Architecture Diagram
Establish a constant process management environment through real-time quality monitoring. Continuous process management brings you to the highest quality
Three-dimensional measuring instrument
Effect of introduction
- Analysis of Quality Problems To prevent manual errors and typos
- Avoid manual error and typo errors
- It is possible to increase the number of regular inspections and measurements by reducing the time required
- Computerization of automatic report preparation reduces report preparation time
Image meter
Effect of introduction
- Real-time on-site view of measured data and images in the measurement room
- Check measured images in the office/site to respond quickly to nonconforming products
- In the event of a customer quality problem, a history inquiry of the measurement results can be made
Real-time monitoring
도입효과
- Reduce process defects and improve productivity through the management of primary, secondary and product systems
- Reason management for accessories (day/night change, model change, worker change, tool exchange, etc.)
- Primary, Medium, and Object Inspection History Management
- Automatic notification function by time zone (Messenger or light lamp) for primary, medium, and species check
- Monitoring by time zone of elementary, middle and species (posting general P/C and status board)
- Supplementation and further development based on business consultation
SmartBase Super Intermediate Products Inspection System
Registration of a plan
Registration
X,R-Chart Chart Chart
Monitor inspection status
Process-specific quality trend chart
Failure cost composition ratio
Worst 5 on the status of quality accidents by company
Monthly inspection calibration plan
Daily import inspection trend
Trend of non-conformity with work
Worst Analysis by Item
Key Services
Standard information management
Management of E-ultra-secondary product inspection standard information (inspection specific., number of samples, etc.)
Manage inspection cycles
Examiner Information Management
Inspection Standard Management
Inspection Standard File Up/download
Inspection Standard Online Inquiry (Site/Office)
Extra-middle-class inspection
Interface with the quality measurement equipment and input automatically
OK/NG Automatic Decision
Monitoring of Primary, Intermediate, and Final Product Inspection
Real-time monitoring of inspection status
Alarm system (missing inspection, defective)
SPC
Major quality control indicators management
Automatic generation of various analysis data (graphs, charts, etc.)