Consultation

MMS

Mold Management System

MOLD MANAGEMENT SYSTEM

MMS (Mold Management System)

A mold management system replaces manual, paper-based methods with a digitized approach, building an efficient management framework across asset management, shot-count tracking, mold quality, and maintenance management.

An MMS diagram made up of mold management, inspection/repair/maintenance, RFID, barcode, PDA, and supplementary materials management

Manage Molds More Efficiently

The mold management system was built to manage mold assets, shot count, maintenance, mold quality, and statistical analysis. Its purpose is to manage molds more efficiently and systematize maintenance procedures that support high-quality, defect-free production.

Key Features of the Mold Management System

  • Mold History Management
    Stores manufacturing information for each mold (maker, manufacture date, material, dimensions, etc.) and tracks usage history (which process it was used in, and how many times). Repair cycles are also managed based on the manufacture date and cumulative usage count.
  • Mold Repair & Maintenance Management
    Automatically alerts you to scheduled maintenance and records repair details (when and what was repaired). Part replacement and repair history are managed together.
  • Mold Usage & Operation Status Monitoring
    Checks in real time which production line a mold is being used on, and tallies utilization rate and shot count in real time. Mold changeover and setup schedules are also managed automatically.
  • Mold Inventory & Location Management
    Tracks storage locations across warehouses or factories and distinguishes between molds available for use and those scheduled for disposal. RFID, QR codes, and barcodes are used to improve management accuracy.
  • Mold Cost Analysis & Asset Management
    Analyzes mold manufacturing and maintenance costs, and unit cost against the quantity produced per mold. Return on investment (ROI) for molds is also calculated.
Precision cutting tools arranged in a diamond pattern

Benefits of Adopting the Mold Management System

Adopting a mold management system extends mold lifespan and maximizes productivity, which is why it has become an essential management system across the manufacturing industry.

  • Cost Savings Reduces unnecessary mold manufacturing and replacement costs
  • Better Quality More accurate mold maintenance lowers the defect rate
  • Higher Productivity Real-time visibility into mold utilization and usage status
  • Data-Driven Management Systematic mold history management enables efficient operation
A production line with an industrial robotic arm handling a mold

Key Services

Mold Management

  • Mold master data management
  • Management by unit/line number
  • Mold receiving/issuing management

Location Management

  • Mold cabinet/rack management
  • Real-time mold management

Maintenance Management

  • Real-time mold management
  • Repair history / daily and periodic inspections

Shot Count Management

  • Registration/linkage of completed production results
  • In-house mold shot-count management
  • Client-side mold shot-count management