Consultation

First-Article Inspection

Inspection Manager

INSPECTION MANAGER

First-Article Inspection

Refers to the first piece, mid-run pieces, and last piece produced during a work process. The First-Article Inspection Manager collects and analyzes quality data across all three to prevent product defects before they occur.

The Pride of Manufacturing —
a First/Mid/Last-Article Inspection System That Stops Defects at the Source

Video thumbnail: The Pride of Manufacturing! A First/Mid/Last-Article Inspection System That Stops Defects at the Source
A diagram of the first/mid/last-article inspection process: work order registration/confirmation, inspection plan setup, inspection plan lookup/selection, inspection result registration, real-time monitoring, and corrective action

Sampling and Measuring Inspection Items

Inspection items are sampled and measured at the first-piece, mid-run, and last-piece stages, and the results are compiled into inspection reports to secure reliable data that lets you respond immediately whenever a nonconformity occurs. This maintains a quality system aimed at zero defects and builds an independent inspection management framework.

First/mid/last-article inspection management is an area Innobase pays special attention to, given how closely it relates to the core issues our customers always prioritize — quality stability, cost reduction, shorter lead times, and productivity gains.

Why You Need a First/Mid/Last-Article Inspection System

Real-Time First/Mid/Last-Article Monitoring

Benefits of Adoption

  • Manage detailed inspection results and progress status in real time by adopting the first/mid/last-article system.
  • Store automatically and manually entered data in a database for accurate history management.
  • Manage inspection history by item.
  • Automatically share first/mid/last-article inspection data across departments through a file server.
  • Support improvement-activity management based on inspection results.
  • Process and deliver information in whatever format other departments — quality, production, and more — require.
A real-time monitoring dashboard: production status by station, production analysis metrics, production status by model, defect-type share, and top 5 defect types

Key Screens of the SmartBase First/Mid/Last-Article Inspection System

Warranty issue analysis summary screen

Warranty Issue Analysis Summary

Quality trend chart by process screen

Quality Trend Chart by Process

Cost-of-failure breakdown screen

Cost-of-Failure Breakdown

Worst 5 quality incidents by supplier screen

Worst 5 Quality Incidents by Supplier

Monthly calibration plan screen

Monthly Calibration Plan

Daily incoming inspection trend screen

Daily Incoming Inspection Trend

Daily nonconformity trend screen

Daily Nonconformity Trend

Worst-performing item analysis screen

Worst-Performing Item Analysis

Process capability summary by item screen

Process Capability Summary by Item

Key Services

Master Data Management

  • Master data management by first/mid/last-article type (specifications, sampling rules)
  • Management of inspection items

Inspection Standard Management

  • Upload/download of inspection standards
  • History management of inspection standard changes (rules)

First/Mid/Last-Article Inspection

  • Automatic entry of measurement data by inspection item (linked with equipment/sensors)
  • Consolidated management of inspection images and data

Inspection Monitoring

  • Real-time verification and management of inspection results
  • Management of information linked to on-site systems (wired/wireless)

SPC

  • Real-time management of statistical process control metrics
  • Dashboards and report data provided by department